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Engine Reseal Project

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#1

Hey guy,

I've been putting this off for a while now but it's time to fix my to fix all my leaks.

My engine had a mishap when the PCV one way valve started to fail and pressurize the crank case. Since fixing the PCV, I've have acumulated a few annoying leaks and my head gasket has started to leak coolant :)

The list:

*head gasket

*rocker cover

*timing cover

*sump

*rear main

*engine mounts

*valve springs

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post-49516-0-75031400-1409006792_thumb.j

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  • Correct, ended up buying that socket set, did the trick It appears I've joined the broken chain guide club. The chain was holding the guide together, I had no idea. Supreme engine mounts:

  • I would do all the core plugs at the same time. Use stainless steel plugs A stock Ford MLS with no sealer will not fix anything. MLS really need a sealer IMO. You said you are going to use Hylomar whi

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#2
  • Author

Does anyone know what size e-torx socket is required for the head bolts? I have to run out at lunch and buy a set :P

#3

I use a normal multipoint socket

#5

for what its worth, I would buy the e-torx sockets, think of it, 30 bucks and there yours, they come in handy a sh*t loads of time, my mate brought a set of them, now I want them!! haha

also allot of the sockets at supercrappo have a life time warrenty, except the elcheapo ones for 2 bucks haha. I have put a few through hell and never broke one yet. Not saying you cannot break them though lol

#6

From memory an e-18 etorx socket

#7
  • Author

From memory an e-18 etorx socket

Correct, ended up buying that socket set, did the trick :)

It appears I've joined the broken chain guide club. The chain was holding the guide together, I had no idea.

post-49516-0-76110500-1409097257_thumb.j

Supreme engine mounts:

post-49516-0-75551400-1409097392_thumb.j

#9
  • Author

130,000km

First 75,000 it lived in Brisbane and got dealer serviced before I bought it, now lives in the country and gets flogged but more regular servicing.

The contrast between lifestyles highlighted the varnished up check valve on the PCV system about 2 weeks after I bought it, making most of the seals leak :(

Dropped the head in for machining/inspecting this morning. They are also going to install the new plazmaman valve springs :)

Stripped

post-49516-0-87282300-1409180557_thumb.j

Bore still tidy

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Rear right corner where the leak was most prominent

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Edited by timwds

#10

Might be a silly question but I'm a noob so IDGAF. Is the black piston top crud only due to coolant getting in to the combustion chamber?

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