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Intank Fuel Pump & Surge Tank Questions


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  • Member For: 10y 10m 5d

I have a standard intank fuel pump, plazmaman surge tank with single 044 feeding a plazmaman fuel rail with an FPR1200.

I see people talking about a venturi and a check valve in the intank pump assembly and modifying it. What does this achieve and do these need to be modified?

Also on start up the car takes a while to start I assume this is because the 044 has no check vavle so fuel drains out of rail? What is the part I need to buy to fix this, do speedflow do something?

Any help is appreciated.

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  • Bronze Donating Members
  • Member For: 12y 9m 6d

I have a standard intank fuel pump, plazmaman surge tank with single 044 feeding a plazmaman fuel rail with an FPR1200.

I see people talking about a venturi and a check valve in the intank pump assembly and modifying it. What does this achieve and do these need to be modified?

Also on start up the car takes a while to start I assume this is because the 044 has no check vavle so fuel drains out of rail? What is the part I need to buy to fix this, do speedflow do something?

Any help is appreciated.

If u can't get base pressure low enough you mod the intank return line to flow better. aka less back pressure. I'd fit the setup then see how far u can wind down the base pressure. If u get down to 3 bar then all good. If not pop the intank cradle and have a look at the path the fuel has to go and mod it a little.

with the second part I have never had a major issue but there is a knack I have found that makes it start a little quicker. Basicly just as u hear the pump stop priming hit the key. If I wait afterwards it takes a few extra spins to fire.

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  • Member For: 10y 10m 5d

Cool thanks for replies fitted the setup last weekend and was wondering about the intank pump.

I didnt have an issue getting the fuel pressure down. Went right down to FPR lowest, then sent a 58PSI.

However the fuel pressure seems to randomly drop at times, was sitting in maccas drive through and wideband went to 15.5 pulled over and pressure was at ~40 PSI. No leaks was wondering if I had a bad 044 straight out the box, (was purchased through plazmaman not ebay special) :)

Edited by 99auxr
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  • Member For: 10y 10m 5d

Live in NZ and its 95 cant get any better where I live.

Power feed to pump is good and earth is connected to the surge tank/sway bar mount bolt. But can go around tomorrow and check quality of supply and earth with DMM.

If its debris how would I go about fixing this? More importantly how would I pinpoint the issue. I replaced fuel filter 3000km ago.

Also If it helps when the car lost fuel pressure I was able to use the adjustment on the reg to bring it back up. Then after idling abit I had to reduce it when lost pressure returned as it was to high.

Edited by 99auxr
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  • Moar Powar Babeh
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  • Member For: 18y 7m 3d
  • Gender: Male
  • Location: Perth

Sounds like a dicky reg. I'd suggest striping the reg and cleaning it out.

For the pressure to drop and rise again suggests something blocking the reg..... Unless the fuel was extremely hot but unlikely given where you live and a single 044 doing pumping duties.

Ps if you keep liking all my posts your going to make me nervous :P

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  • Member For: 10y 10m 5d

Is cleaning the FPR1200 as simple as remove inlet and out lets and using compressed air? Or strip in right down?

p.s Sorry not that way inclined :tonguepoke:

Edited by 99auxr
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  • 3 weeks later...
  • in the mid....not the bum like some
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  • Member For: 11y 3d
  • Gender: Male

Is the wideband faulty then also as the gauge read leaner when the pressure dropped didn't it?

I take it from reading that article you suspect the heat issue in the glycerine filled gauge?

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