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Limp mode after exhaust upgrade


FT096

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  • Member For: 3y 10m 19d
3 hours ago, El Andrew said:

I'd be inclined to go injectors for 300ish - factory ones will be absolutely maxed out and you want a bit if a safety margin.

 

However as Keith says, you can absolutely get the car tuned for that exhaust (within the limit of the factory injectors).

 

What is happening now is that you have made it easier for the turbo to make boost pressure by improving the exhaust flow. The car is sensing that boost is higher than it expects and so is cutting the boost, hence the power drop. The tune will allow the car to make a bit more boost, plus revise the overboost cut settings.

 

If you pay the little bit extra now for injectors, you will get a much better result from the money you are spending on the tune. If you do the injectors later you will need to pay for a tune again.

 

You can upgrade the intercooler later without needing another tune.

 

The wastegate flapper and port seems to be needed in some cases and not others. Mine is fine with a 4" dump and cat, but I still have the factory cat back.

 

Might pay to have a chat to a few workshops too and have a read on here about who is recommended. Pitlane seems to be the go for most Vic people on here.

 

Edit: was typing while Keith was typing. That's actually exactly what I did - my car was making 300kw on stock injectors when I got it, and I replaced them with F6 injectors.

Thank you all for all the great information. Lastly, I just want to know how long I can drive my car the way it is right now without getting all the required things done?

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  • Member For: 8y 11m 28d
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  • Location: Canberra ACT

You can still drive it - but if you boost too much you'll be back in limp mode.

The PCM will monitor boost against the boost map and the overboost threshold and should shut it down before boost levels get dangerous (ie too much air with not enough fuel can cause knock and engine damage) but you are relying on that failsafe.

So you can drive it around no worries, just don't go flogging it!

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So I went in today to get a quote from a highly recommended tuner, he split the quote into 2, required work and optional extras. Below is the quote and what they’re telling me to do and all it’s costs, what are your thoughts?bvIpPw==&owa=outlook.live.com&isc=1&X-OW

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Oh damn, I’ll just list it down

 

REQUIRED: 

-Remove turbo & modify wastegate flap

Include flapper and upgraded actuator. $1150

 

-Custom dyno tune charge. $1200

 

-workshop consumables, dyno consumables. $60

TOTAL FOR REQUIRED WORK: $2410 inc GST

 

OPTIONAL EXTRAS: 

-Fit upgraded compressor wheel to turbo. $440

 

-install upgraded valve springs & head studs. $875

 

-ARP barra head stud kit. $599

 

-upgraded valve spring set. $395

 

-upgraded fuel pump. $325

 

-performance injectors. $750

 

TOTAL FOR OPTIONAL EXTRAS: $3384

 

Balance including tax and gst: $5794

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  • less WHY; more WOT
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  • Member For: 16y 9d
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well, you don't need to have the tuner remove your turbo, if you're willing to do it yourself. The rest is fine/normal-ish.

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Power dont come cheap. 

 

13 minutes ago, FT096 said:

Oh damn, I’ll just list it down

 

REQUIRED: 

-Remove turbo & modify wastegate flap

Include flapper and upgraded actuator. $1150

 

-Custom dyno tune charge. $1200

 

-workshop consumables, dyno consumables. $60

TOTAL FOR REQUIRED WORK: $2410 inc GST

 

OPTIONAL EXTRAS: 

-Fit upgraded compressor wheel to turbo. $440

 

-install upgraded valve springs & head studs. $875

 

-ARP barra head stud kit. $599

 

-upgraded valve spring set. $395

 

-upgraded fuel pump. $325

 

-performance injectors. $750

 

TOTAL FOR OPTIONAL EXTRAS: $3384

 

Balance including tax and gst: $5794

10K for about 320rwkw. NICE. Glad I dont have baby turbo..

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  • Member For: 8y 11m 28d
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Hey mate. I would suggest for 300 odd kW you ignore head studs, valve springs and compressor wheel - absolutely unnecessary unless the car has issues with anybody those items or you are aiming for much more than 300-320.

Injectors, yes. Fuel pump, optional as the factory pump will just get you there. But good insurance bro know the fuel system can keep up and it's cheap. You can do it separately or later without affecting the tune.

Flapper mod - maybe, maybe not. Sounds like you are being quoted for an actuator upgrade too which is not needed.

Anyone know how much a flapper mod should cost? As Keith says, a lot of the labour is in removing and replacing the turbo, then porting the wastegate. The flapper itself is about $20.

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