Hi Everyone, I have a problem I am finding hard to figure out. My wife who drives the car (100% of the time), is saying the battery light comes on occasionally during the week, and sometimes the headlights flicker briefly. No sluggish starts or idling problems. I started the car and disconnected the battery, immediately the battery open cct voltage dropped to 12.7v, and the alternator charge was 13.8 volts. I left the battery off, cranked the air conditioner, high beams, indicator, car fridge, subwoofer, etc, (I know don't tell me this generally shouldn't be done, but I was slow and gradual)... and not a single glitch. 13.8v exactly. Then I added a 40A load for about 3 minutes (A device I keep on my test bench...adjustable resistive and reactive load device), still 13.8volts. I revved the car, turned everything off, idled it, and played around for about 30 minutes and could not get anything other than 13.8v. With the battery disconnected I wired a meter across the charge and ran the flyleads into the cabin and drove around the block (about 5km). 13.8volts. Now the battery is 5 years old, its a MF50 Supercharge 600CCA 105RC rating, and I know it is well past its date stamp, and when charged at 13.8volts, the open cct voltage should not drop to 12.6 until it has a couple amps load on it for a minute or two... My query is, my understanding of the battery warning light is that there needs to be a potential difference in favour of the battery in order for it to illuminate, as the positive of the LED is to battery +, and the negative to the charge +. So...if I have such a crap battery, that goes to 12.7volts instantly when charge is taken off it, and my alternator just cannot be persuaded to deviate from 13.8v, then how can there be this difference occur, other than a loose connection or something. Do these things even use brushes these days ? If the headlamps are flickering and the battery light comes on, then that certainly makes sense that the charge light comes on as it would be an obvious case of losing charge and relying on a 5 year old crappy battery to drive everything, which certainly would flicker...but I couldnt re-create the problem. I couldn't get this thing to go below 13.8 volts. I can replace the battery, and most likely if it lost charge the good new battery would compensate for that brief moment...but why should it lose charge ? Appreciate the help, if someone has had anything similar. Thanks Ben