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Hi all, it's been a while.. I couldn't get the VN ready in time for Rockynats, so I put some time in to the old girl and got her mobile again. As I had to pull the IRS to replace the outer diff support bushes, I decided to finally assemble the Try Trac that has been sitting in the shed for the past 4 years. While I was at it, I put a new set of Dana gears, so that I didn't have to cannibalise the centre that was being removed. Having missed all previous Rocky Nats due to work, I decided that I was not going to miss another. I have a great time, met many wonderful people and checked out some really cool rides. I didn't take any pics of the car, but I found some on the Nat page that I have shared below. I have also included a current pic of the bay. It has changed somewhat and looks a lot neater. The car was running really crappy, which is why I haven't really been interested in it. My tuna (Joke) installed the latest firmware update and utilised the new manifold pressure predication vs fuel table, car now runs like factory, no more hunting at idle, or stalling. For the first time in a while, I can honestly say that I really enjoy driving the car again. I have also started to make some carbon parts again, although it has been somewhat of a learning curve. I am currently toying with a new rocker garnish to suit the FG rocker cover (1st attempt failed due to air leak in the bagging, so I laid up a new one in the mould tonight) and will soon start on a modified version of the radiator sight cover. I will also have to find some time to remove the dash, as the dreaded mixer shaft failure has finally eventuated. FML Until next time... 🍺

Righto I did my thing and here's an update. I did a comp test and one of the cylinders was low with others being out of spec too. Turns out the head was leaking like a mofo out of the exhaust valves...so I rebuilt the engine. I used stock turbo pistons, Spool I beam rods, upgraded piston pins, Cometic 3 layer MLS, ARP head studs with OS washers, new hx bearings with 360 thrust, inconel high pressure oil pump spring with adjustable relief, oil pump gears and backing plate, Ross balancer, Plazmaman intake and maybe more I forgot. I got hectic with the valve grinding paste and the head is passable. I relocated my trans cooler under the car and wired in the fan with a relay and a switch. I painted the rocker cover with Black Velvet Cerakote, it was sh*t before and now is a bit less sh*t. Haha I still gotta fit the catch can, I'll do that later I suppose. I've had a successful test drive or 3 today, no leaks etc so happy days. It still runs the same boost, it makes 300awkw on about 14.7psi. This should tide me over until I can afford to rebuilt the actual turbo territory. The only thing I really want to do with it now is to have electronic boost control, the na pcm doesn't have that so I'm in the gutter using a boost tee. Here's a pic, hard to believe I did it all in the span of 1 week, in the driveway, while still having family commitments.

Thought it would be appropriate to thank the people most responsible for the successful completion of this project. * This bloke needs no introduction. Aaron aka JETURBO for all the engine and fabrication work. Words are not enough to express how grateful I am for the time and effort that Aaron put into this car. The result is something to behold. Thanks mate. * Paul @ PE Customs in Brisbane for the paint job which is perfection personified * Mike @ Mike Savage Custom Bonnets at Bargo in NSW. It’s a hybrid design we cooked up that actually works. It’s that heavy I had to get new bonnet struts to hold it up lol.

The cam timing is more retarded at idle and cruise by about 10 degrees which makes it quieter.

I dont think you can call it Na anymore. Its got more fruit than a turbo terry since you've been hard at work

Cheers, this is my cart... add hose, rad zip ties and gulf western atf, filter and gasket and I think im sorted. https://imgur.com/ZB15x18

I've increased the boost on the na+t territory and it makes a bit over 300awkw and 600nm on 15psi. As a result the trans needed an update to the tune, which I did this morning. Once again the shifts are quick and crisp and you wouldn't know it's an na trans in there. I think this is where I'll stop the increase in power, it is a na engine after all. When the time is right I'll do some minor engine work to it so it can handle all the boost, but for now it will do.

THE END

safe as houses

I'm exactly the same as you. I'm just going through the process of tidying my engine bay. Nexus R5 and new wiring loom etc...

So yeah nothing much exciting going on really, I fixed a wiring issue on the territory today that prevented being able to manually shift gears. Now I can stall it up in 2nd gear, 3500rpm, full boost which is around 16psi and let it rip. It goes ok but it's probably just as quick using first gear. Nothing a bit more power wouldn't fix though

Yes. NOS = New old stock. I have lots of parts. Bezels, inserts, undertrays, grill mount and top sections... I also collected a lot of other BA/BF parts- NOS dash pad, door rubbers, weather strips, headlights, boot lids, quarter panels etc. The way I see it, is if you want to drive it. you have to be able to fix it... BA/BF will be like all other cars. parts will very soon be hard to get and buyers will be forced to pay a premium to restore/repair their cars.. After all, my car is almost 20 years old. 10 years to go before it can be placed on club rego...

morning all, happy Saturday 📨

I've found "quilton" does the job no finger-through-the-paper problems haha morning all, happy Friday 📧

clearly the latter... only certain brands are acceptable and don't rip as soon as you go to grab a couple of squares

Super tidy engine bay. Love it

does add a certain uniqueness to your car; nice and the rear bar with the twin exits looks great

It's a genuine DJR 320 kit.

Yep mine has already been pre hammered. Here's a tip for making the car quieter, use an fgx sprint cam timing map and it'll be all kinds of quiet.

I put a built trans into the na territory today. Holy sh*t it's a night and day difference!

and the motorbike I had to sell (hence buying myself a 'nice' car) due to personal tragedy. and finally the pos VW boring as hell econobox diesel that's about as exciting as a fridge without an ice maker.

I'm an Atheist haha so you can put the hail-mary's approximately here

Unsure what the coolant ID size is (19mm maybe)? I'd just use copper pipe as it's easily flared and bent but that's me. Pretty sure they sell a pipe to connect them and fits to the old mounting locations but unsure of the name...

what is everyone doing in regard to the coolant lines that go into the exchanger once they bypass it to an oil/air cooler at the front? I could just leave it connected but if the inside of the exchanger degrades im going to be dumping my coolant all over the road lol. https://www.carmodsaustralia.com.au/PWR-PWO0528-XPX-Trans-Oil-Cooler-280-x-255-x-19mm-3/8-Hose-Barb https://www.carmodsaustralia.com.au/Raceworks-RWF-411-08-06BK-AN-Female-to-Barb https://www.carmodsaustralia.com.au/transmission-oil-cooler-adapter-fittings-2pk-ford that's what im planning on using, plus some 3/8" tube of course.

Yeah man, 80/20 is the bare minimum for us too. Hopefully we get fibre over the next 10 years or less.

I've got something planned, I'll update when it's done.

I had to do mine recently. all the bottom ones were basically hand tight. I think its been about 40, 000 since I installed it. I had normal studs and norlock washers. but I dont think there verry good when the glue melts? anyway might have to buy something for it if it loosens again

I guess it might have to be another stock injector. Well I'm pretty positive it's the injector. I put new plugs in and gapped them to .7 still ran the same, swapped coils with cylinder 1 was still the same. Very noticeable on the graph when reving, holding 2000rpm levels out but some exaust popping, taking my foot off the throttle after holding revs the graph on number 5 goes crazy unless I got a bad plug ? Double checked fuel pressure and it's 4bar with out vacum connected. It's not picking up any codes except p0420 and that's cause my cats been taken out

gotta love an easy fix

Great job! I will have some pics of my fgx adventures soon, efr 9174, artec high mount, farmer made custom 4 inch dump etc.

The lad has his 12th birthday today and he wants steak. Haha I taught him well

Hi all First time post here, hopefully this one will be of interest. I was at a clearing auction in Country Vic and spotted 4 XR6 Turbo Crossover Manifolds in one lot. A close look left me in no doubt these were prototypes of some sort, and I ended up buying all 4 quite cheaply. When I picked these up after the auction ended the seller informed me these were indeed prototypes, rescued from a scrap bin by a guy in Ballarat who did a bit of work with Ford including helping out at Bathurst racing a Turbo Falcon in the production class. Here's what I believe to be the first prototype, note no fittings for PCV, BOV etc, different font and also the word "Intercooler" instead of "Intercooled" Also there is an indent in the top of the manifold for what surely must have been a Tickford badge. This is cast in. Here's what I think is the second version, with final font and spelling, but with a grafted in BOV fitting. Still has space for Tickford badge Version 3, more grafted in fittings including BOV, PCV, and a small fitting possibly for a boost gauge? Currently blocked off with pop rivet Final production version, with part number. Tickford badge now gone. I was thinking of bringing down to the Geelong All Ford day in Geelong this April if anyone was interested in having a look up close? I find these interesting but I'm a bit of a car nerd, what do you guys think? Cheers Kev

Hi all, I've had an issue with my car running rich now for month's, I've replaced alot of parts trying to figure out what the cause is with no success. A while back my car started to run super rough and rich, figured it was a vacuum leak somewhere or coils. Turned out it was the lower plenum gasket, replaced and it fixed the idle issue but not the over rich condition. Since I've done the following trying to figure out what the cause is: Purchased new oem coils/plugs Replaced TB gasket, PCV valve, Plenum gasket, New battery, Venum high flow cat/Y piece, New fuel filter, New O2 sensor, New Bosche Map sensor. New O-rings/micron filter on injectors. Just picked up the FORscan tool and the O2 shows as 0.9v on idle, when I rev the car to redline in park it'll head back to a more Stoich reading and idle more smooth for about 5secs before going back to 0.85-.90v I've ordered another VOD 02 sensor in the hopes the previous bosche one was d.o.a but I'm at a loss as to what the issue is?. Thermo? CHT sensor?. There's a other guy on here who had the exact same issue but it seems there's was no conclusion, any help would be greatly appreciated t.I.a.

When I worked at a workshop, we would install a boost reference nipple into the front part of the exhaust to diagnose back pressure issues. If a car is making lots of boost and not much power, this is one of the first things to check.

2.5 years you mean to reply to a thread no one was able to help with, which is why I took it in to a workshop.

Hey mate, I ended up taking it in to have it professionally looked over, they took two days to figure out the issue was, it wanst making any power 200rwkw so the tuner took off the back half and she picked up 111rwkw, ultimately was a blocked muffler. I had a few other things done and got the car back with 320rwkw.

Hey mate. I honestly can't remember exactly where the other hole was, but I remember just visually tracing how fuel flows through the module to identify any restrictions so I suspect it will be obvious once you are in there. Sold the car last Friday so I can't even have a look to confirm. I did also have to adjust the low slope a little to get LTFT spot on. As Puff says this is likely just due to aftermarket dump and cat so nothing unusual. Since the above, car behaved beautifully in the years following.

Hey mate yeah I still have the issue have the issue the last thing I did was replace the the fuel pressure regulator and it still does it. I work FiFio so the car is parked up majority of the time these days. Think I'm going to have to bite the bullet and take it to a shop to have them diagnose the issue.

Hey mate I have similar issues and also this exact code on my ba xr6t now Aswell. Mine was open loop faulting. I tracked that to bad oxygen sensor wireing....fixed that. Change oxygen sensor Aswell. But also had TPS... throttle pedal....and 2 other oxygen sensor codes that I couldn't get rid of no matter what I did till I swapped around the ess(?) Relay and came good but the p0172 code I am yet to get rid off and it's using a fair bit of fuel again What I'm about to try is the CHT sensor as it's reading that it's at 1/4 on guage no matter tragic the jumps up a little then down just as quick. ..other thing is I was gonna check vacume leaks again and also fuel pressure return restriction in line as the FPR is fine/new. Don't like using bucket loads of fuel haha

Did another log to work still in open loop decided to check fault codes again, now I have a pcm fault. Reset the pcm car went back to closed loop for about 1min and then went back to open loop again, fault code hasn't shown up yet. https://www.instagram.com/p/CTPsdDqBzCw/?utm_source=ig_web_copy_link

Did another log on the way home from work, https://www.instagram.com/p/CTO1Wqah5S1/?utm_source=ig_web_copy_link Drove alot better than it has for a while fuel trip still continues to come down, its only when on idle it's having the issue. I heard that the factory fuel rail can rust over years internally and gunk up the fpr, hopefully it'll be that or the return will see this week. Only thing I noticed is the whole time it stayed in the open loop which I'd think is odd as open loop is the ecu not taking reading from the 02 correct?.

No I mean stock as in base boost etc accounting for the injectors. Just grabbed a FPR will swap it out in the coming days. Did a log on the way to work, the 02 was hunting all over the place unless I take my foot off throttle and then it sit about .078 Long fuel trims hunted for a while and then sat at 0%. And the short trims were all over the place and then would sit at -18.79% and go up when more throttle was applied. Here's a screen shot of the log from Forscan last night. https://www.instagram.com/p/CTNSJhvhbTF/?utm_source=ig_web_button_share_sheet

Update installed the new o2 sensor. Now it seems to be running better around town went for a drive and got the fuel trip down from 19 to 16. Where it still seems to run rich and cause issue, is idling.

Yeah I got it tuned I have 3 different settings but since the issue, reverted it back to stock map.

what does the hot water do and if it’s stops the rough idling then how and what’s causing it I’ve changed coils,plugs,02sensor,I had only put on new keyless pads with keys and did it fords way press rear demister button for three times and when door locks open press each button on each pad so you know they are setup correctly First drive after doing these my car has been idling fine when cold as soon as it’s upto normal driving temperature the car idles very roughly when I put it into neutral it’s okay WHAT IS CAUSING THIS NIGHTMARE OF AN ISSUE SURELY MY CAMSHAFT HASNT GOT THIS LUMPY GRIND IT WOULD HAVE DONE IT PRIOR TO THIS IVE HAD CAR SEVEN YEARS NOW ONLY 112,300klms very good condition

Unfortunately this issue continues to hang around, even though at times it looks a bit better. I built a tune that basically got rid of any lambda corrections, kept the car in open loop and targeted a flat 0.95 everywhere so I could see easily what was going on. Car could happily hold commanded lambda with a bit of load, but was very rich at idle. Made me suspicious of fuel pressure and also I think eliminated things like an erratic O2 sensor. Had some rose joints replaced in the rear yeaterday so got them to test my fuel pressure while they had it. Had been tested before (reported back as "ok") so asked for the actual value. Good news is that it was 65psi at idle - I think I've found the cause of my negative fuel trims. Reckon step 1 is to disconnect the return line under the car and point it at the mower petrol tin. If the fuel trims settle down while idling, I know I've got an issue somewhere between there and the tank. Hard lines all look good so reckon checking the pump module would come after that.

You need this

Don't try & clean sensor just replace it with a new quality one (only the frount one not the one under the car) O2 sensors are not designed to last the life of the vehicle veiw them as a long term spark plug. While these engines have suspect coils (replace with genuine only) if it runs good on the road it does not sound spark related, as you accelerate you add more fuel and therefor need more spark to light it. If there's not enough spark at idle there's not going to be any were near enough under acceleration for it to run properly. by all means change the spark plugs (and do a comp test while your there) check or replace coils is a maintenance thing on these engines. You might just have a leaking inlet gasket or the injectors need cleaning but you have to make sure the basics are right

its not a very good pic

Genius I don't suppose you have a pic of it with the airbox cover off?